LVHV On-Tool Extraction Testing Toolkit
LVHV On-Tool Extraction Testing Toolkit
This free resource pack has been developed to support LEV engineers undertaking COSHH Regulation 9 Thorough Examination and Test (TExT) assessments of LVHV (Low Volume High Velocity) and on-tool extraction systems.
While HSG258 and other LEV guidance documents provide extensive information on conventional LEV systems, practical guidance on testing portable and on-tool extraction systems is often less readily available. This toolkit brings together several practical documents designed to assist engineers with commissioning, testing, record keeping and report preparation.
Included within the resource pack are:
- LVHV Testing Background and Practice Notes
- Sample LVHV Log Book Template
- Sample LVHV Commissioning / Initial TExT Template
- Link to Purchase a Welding accessory for LVHV testing
These documents may be downloaded and adapted to suit individual organisations and reporting requirements.
This resource is particularly relevant to:
• P601 Engineers
• LEV Consultants
• Occupational Hygienists
• Construction Industry Professionals
• Dust Control Specialists
• Tool Extraction Suppliers
• Health & Safety Professionals
• Duty Holders
Why LVHV Testing Is Different
- Airflows are much lower/velocities and static pressures high.
- Conventional LEV methodologies do not always transfer directly.
- Tool design significantly affects performance.
- Extraction effectiveness depends on tool condition and operator technique.
Industry Challenges
- Lack of standardisation.
- Different manufacturer approaches.
- Variability in filter loading.
- Portable unit performance degradation.
Importance of Defensible Testing
The purpose of testing is not simply to generate airflow readings but to determine whether the system is adequately controlling exposure.
Further Resources
- HSE CIS69 – Controlling Construction Dust with On-Tool Extraction
- HSE LEV FAQ – On Tool Extraction Guidance
- HSL RR926 – On-Tool Controls to Reduce Exposure to Respirable Dusts
- LVHV On Tool Extraction for Dust Video #1
- LVHV On Tool Extraction for Dust Video #2
- HSE – Measurement of Capture Efficiency of On-Gun Extraction for Welding (RR1010)
Recommended Learning
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